In the competitive world of warehousing, efficient space utilization, speed of processes, and accuracy in picking are three top concerns for storage operators. Modula systems, with their innovative vertical lift modules (VLMs) and horizontal carousels, offer innovative solutions for these challenges.

Maximizing Space Utilization

One of the primary benefits of Modula systems is their ability to maximize space utilization. By using the vertical space in a warehouse, a Modula VLM system can store up to 90% more inventory in the same footprint as traditional shelving, dramatically enhancing the storage capacity of any given facility.

Traditional shelving and storage systems are often limited by height, leading to underutilized vertical space. Modula systems can be configured up to 46 feet high, making use of otherwise wasted air space. By capitalizing on the entire cubic area of a warehouse as opposed to just the square footage of the floor space, warehouse operators can store much more product in the same footprint. 

Modula VLMs operate on the principle of vertical storage and retrieval. Items are stored on trays within the module, which are then retrieved and presented at an ergonomic height to the operator. This not only optimizes space but also greatly increases storage density.

These systems are highly customizable. They can be tailored to accommodate different sizes and types of inventory, ensuring that every inch of space is used effectively. This flexibility makes them ideal for a wide range of industries, from automotive parts to pharmaceuticals.

Speeding Up Processes

To remain competitive, modern warehouse operations must continually find ways to improve speed and boost efficiency.  Modula systems excel in this area by greatly reducing the time required for picking and replenishing items.

Traditional picking methods can be time-consuming, with operators having to walk long distances to locate and retrieve items. Modula’s automated systems bring the items directly to the operator, significantly reducing retrieval times.

Modula VLMs are equipped with advanced software that optimizes the picking process. Orders are processed and items are retrieved in the most efficient sequence, minimizing downtime and enhancing productivity. Additionally, Modula systems can be integrated with existing warehouse management systems (WMS), ensuring seamless operations and real-time inventory updates.

Horizontal carousels from Modula further speed up processes by enabling batch picking. Multiple orders can be processed simultaneously, significantly increasing the throughput. These systems are particularly beneficial in high-volume operations where speed is critical.

Eliminating Pick Errors

Pick errors can lead to returns, increased labor costs, and ultimately, a loss of business. Accuracy in order picking is essential for maintaining customer satisfaction and reducing operational costs. Modula systems are designed to virtually eliminate pick errors through their advanced technology and automation.

One of the key features of Modula systems is the use of pick-to-light technology. These systems guide the operator to the exact location of the item, highlighting the correct tray and even the specific bin. This visual aid ensures that the right item is picked every time, significantly reducing the chance of error.

Furthermore, Modula’s software includes verification processes that cross-check the picked items against the order in real-time. Any discrepancies are immediately flagged, allowing for rapid correction before the order is finalized. This level of accuracy not only enhances customer satisfaction, but also reduces the costs associated with returns and re-picking.

Learn More About Automation Options

Associated offers Modula VLM and Horizontal Carousel systems alongside a wide variety of cutting-edge warehouse automation technologies that can help you modernize your operation, reduce your costs and improve your productivity.  If you’d like to learn more about warehouse automation possibilities for your business, get in touch with an automation expert at Associated today. 

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Founded in 1960, Associated provides a single-source solution covering the manufacture, design, integration, and service of your equipment—everything from forklifts and conveyors to automation and pallet handling systems. Associated has the ability to enhance the efficiency, reliability, and productivity of their customer’s operations with the most complete intralogistics capabilities in the industry. Associated is an Authorized Raymond Solutions and Support Center. For more information or to discuss your Material Handling project needs, please visit www.associated-solutions.com or contact us at:
[email protected] 
(800) 755-7201

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